Category Archives: PT6A

Why Engine Condition Trend Monitoring is a Must for PT6As

This article originally appeared on the P&WC Airtime Blog.

Whether it involves recording and inputting data manually or using the latest automated Digital Engine Services, Engine Condition Trend Monitoring delivers net gains for all PT6A customers.

A WORTHWHILE PAYOFF

Rob Winchcomb, PT6A Customer Manager, is the first to admit that doing Engine Condition Trend Monitoring (ECTM) by hand is a hassle.

It requires writing down key engine and aircraft data at a set time during each flight once the plane is at a stable cruising speed, inputting the recorded figures into a computer after landing and sending them to the analysis company for comparison with the results of previous flights.

For busy operators who already have plenty on their plate during a flight, the extra work might seem like an unnecessary nuisance. That’s why Rob’s customers always ask him the same question: “What’s in it for me?”

He’s been telling them the same thing for 25 years: “ECTM reduces the cost of ownership, increases the engine’s availability and gives you more peace of mind.”

The Royal Flying Doctor Service’s PT6A Powered Beechcraft Kingair 350.

Rob walks the talk. Thirty years ago, before joining P&WC, he was on the other side of the fence as a customer, began his aviation career with the Royal Flying Doctor Service and working for other regional airlines in Australia. Back then, he was already a strong proponent for recording and using engine condition data, despite having to do it all the hard way—computing the trend values by hand on a Texas Instruments calculator and plotting his own handmade ECTM graphs.

A LITTLE EFFORT, A LOT GAINED

“PT6A engines are very reliable from one inspection to the next, but in my mind the question is, why not take the next step? With ECTM, you can optimize performance and maintenance planning,” says Rob. “It doesn’t cost you much considering the gains it will bring.”

By analyzing parameters such as power, speed and fuel flow on a flight-to-flight basis, ECTM can identify subtle changes in an engine’s performance. Based on the analysis results, P&WC’s engine health monitoring partner CAMP Systems will let the operator and maintenance team know if any actions are required.

Is a sudden 10-degree increase in temperature simply the result of replacing a fuel nozzle set? Is an increased power load due to excess air leaking from the cabin rather than an issue with the engine itself? Do you need to take a look at the compressor? ECTM will tell you.

This kind of detailed insight into engine performance means that issues can be detected and resolved before they turn into costly repairs and affect operation. It also makes it easier for PT6A customers to move to on-condition hot section inspections.

It all adds up to better maintenance planning, lower expenses and increased engine availability.

There’s also a financial benefit when selling a used aircraft. If you’ve been consistently performing ECTM, you’ll have a record to show potential buyers that the engine is well maintained. That will give them more confidence, which in turn enhances your aircraft’s resale value.

AUTOMATED ECTM AND MORE WITH THE FAST™ SOLUTION

Today, many operators can enjoy all the advantages of ECTM with none of the downsides, thanks to P&WC’s FAST™ Solution for proactive engine health management system.

Now available on a growing number of PT6A platforms, the FAST solution captures, analyzes and wirelessly transmits a wide range of engine and aircraft data after each flight, providing detailed, customized alerts and trend monitoring information directly to the operator within minutes of engine shutdown.

“I wish I’d had this technology 30 years ago,” remarks Rob. “It’s light years ahead of what we were doing back then—and it keeps evolving.”

Besides making operators’ lives simpler through automation, the FAST solution also has the capacity for enhanced functionality going forward. For instance, the company is looking at introducing FAST’s propeller vibration trend monitoring technology – available for regional turboprop aircraft – as a solution for PT6A-powered aircraft in the future. That’s another reason why Rob believes it is now the most attractive solution for customers.

Ultimately, though, what’s most important is to be doing ECTM, no matter whether it’s with pen and paper or state-of-the-art digital solutions. “When I talk to customers about FAST,” Rob concludes, “what I’m selling them is not the hardware itself, but the full value of automated ECTM to their operations and asset value.”

Rob has also helped PT6A customers master the art of engine rigging by appearing in a detailed instructional video. Read all about it here.

Pratt & Whitney Canada’s PT6A-67F Engines to Power the G-111T Amphibious Aircraft as Part of Aircraft Modernization Program

LONGUEUIL, Quebec, December 7, 2021 – Pratt & Whitney Canada, a business unit of Pratt & Whitney, today announced that Amphibian Aerospace Industries Pty Ltd. has selected the PT6A-67F turboprop engine to power its iconic twin-engine G-111T amphibious aircraft as part of a supplemental type certificate (STC) upgrade.

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We Fly: PT6A Powered Beechcraft King Air 250

Settled into the left seat at our final cruise altitude of 26,000 feet, we were showing a true airspeed of 304 knots and burning about 700 pounds of jet-A per hour. As the lush rolling landscape of central Pennsylvania slid by far below, a nagging question had entered my mind. What is it about the Beechcraft King Air family of twin turboprops, I asked myself, that keeps these airplanes rolling out of the factory in Wichita, Kansas, more than 53 years after the first one emerged? I always thought I knew the answer to that question, but there in the confines of the King Air 250’s cockpit a quiet crisis of confidence was beginning to bubble up in my mind. Who, precisely, should be buying this airplane anyway? I wondered.

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Thrush Aircraft Debuts the All-New 510p2 And 510p2+

Henry Ford once said, “In hard times, remember that the airplane takes off against the wind, not with it.” This fitting aviation quote could not be more applicable to the newly relaunched Thrush Aircraft – and taking off against the wind is exactly what the company has done with the launch of two new aircraft in their 500-gallon product line, the 510P2 and the 510P2+.

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This Turboprop Swapped DC-3 is a Hotrod With Wings

Apart from perhaps the first airplane to ever take to the sky, the Douglas DC-3 and its military counterpart, the C-47 Skytrain is quite possibly the most important aircraft to have ever flown. Almost nine decades after it first took flight, DC-3s are still in service with cargo transport services in remote regions across the world. There’s always been one glaring problem with the DC-3, however, it’s pretty gosh darn slow.

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A Brief History of the Cessna Caravan

The development and early years of a legendary aircraft.

The Cessna Caravan business turboprop aircraft seems like it’s been around forever- but surprisingly- it’s only 33 years since the first aircraft rolled off Wichita’s production line in August 1984. Now this multi-role aircraft- which operates in 68 countries around the world- has become indispensable. It was conceived at just the right time and has never looked back since that first Federal Express order. In fact, as of this writing- aircraft number 1-522 had just rolled off the Wichita production line.

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PT6A-35 Powered JetProp DLX: No Mirage Of Power In This Malibu Conversion

Piper’s sleek Malibu/Mirage pressurized singles have always been good performers once they get up to altitude. It’s the takeoff and climb phases that leave a little to be desired. JetProp LLC’s DL and DLX conversions solve that with an infusion of an extra few hundred horsepower.

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