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What is a Hot Section Inspection & Why It’s Important to PT6A Engine Longevity

The Pratt & Whitney PT6 engine has been in use since 1961 and has since logged more than 380 million flight hours, the equivalent of about 250,000 round-trips to the moon.   The most advanced PT6A engine family includes three power levels, “Small”, “Medium”, and “Large” that all have the advantage of turbine cooling, aerodynamic design, and advanced technologies in materials.  Keeping these engines running efficiently and safely wouldn’t be possible without a periodic Hot Section Inspection.

Continue reading What is a Hot Section Inspection & Why It’s Important to PT6A Engine Longevity

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Aviation Safety: Making Sure You’re Aware of Lancair Mishaps

The Lancair experimental aircraft: beautiful, fast and having what the FAA calls a “disproportionate” number of fatal accidents. There seem to be a higher number of fatal accidents involving Lancairs, which can be powered by the PT6APT6A. We want you to be aware of some statistics and information.

Continue reading Aviation Safety: Making Sure You’re Aware of Lancair Mishaps

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Why You NEED to Know EDD – Electrostatic Discharge Damage in the PT6A

Last month we disassembled and investigated a 3000 hour time since new PT6A-34AG engine with a #1 bearing failure that appears to be attributable to a phenomenon called: EDD! The damage from the failure combined with damage from the propeller sudden stoppage following the aircraft’s off airport landing has resulted in a BER; an engine that is “Beyond Economic Repair”!

Continue reading Why You NEED to Know EDD – Electrostatic Discharge Damage in the PT6A

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4 Quick Fall Engine Tips: Now’s the Time for Preventative Maintenance on your PT6A

The squirrels in our front yard are gathering pecans, acorns, hackberrys, canned peanuts, potatoes, oranges, etc. You think I’m safe in predicting a rough winter? They’re getting ready. I would like to offer some tips for helping you get ready.

lukesabbott 22 feet from the windshield to the prop. #covingtonaircraft #pt6nation #dromader

Continue reading 4 Quick Fall Engine Tips: Now’s the Time for Preventative Maintenance on your PT6A

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Radial Engine Operation Animation (Pratt & Whitney R-985)

We give you two great videos of how the Pratt & Whitney R-985 works!

Make sure you check out our recent series on all things Radial Engine!

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Quality Control as Relates to Auto Gas Use in Radial Engines

The R-985 engine will run rather well on true 91 to 93 octane unleaded gasoline. The problem is more of a quality control issue than it is the engine’s ability or inability to effectively burn unleaded automotive fuel. It is true that the engine was designed and tested using leaded gasoline of various octane ratings.

Continue reading Quality Control as Relates to Auto Gas Use in Radial Engines

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The Perils of Having an Oil Starved PT6A & What To Do About It

Sometimes things happen!  It’s not very profound, but it is very true.  Engines suffer through prop strikes, wire strikes, hot starts and hard landings.  Frequently, post incident inspections reveal minor damage and the engines are repaired and returned to service promptly.  Recently, engines have been brought to Covington for investigation because “things” have happened to them.  One was a reported incident of a starter/generator arcing.  The starter/generator malfunctioned and was replaced.  While the maintenance appears to have been performed properly, “things” still happen.  Here is what we found upon disassembly:

oil starved PT6a

An indication of electrical discharge was noted from the starter gear and all through the accessory gearbox. The #1 bearing failed, which in turn allowed the compressor to shift causing a severe rub of the compressor components and the compressor turbine blades. Another engine suffered from oil starvation:

Another engine suffered from oil starvation:

PT6A oil starved

And a third engine had a failure in the turbine area:

pt6a oil starved 2

Even though the engines pictured here suffered from in-flight shutdowns, all of the aircraft were able to land safely and all pilots walked away.

Although we understand that “things” happen, we don’t want them to happen to you.  If they do, we will work with you no matter where your previous maintenance was done, to ensure that you have a rental/replacement engine as quickly as possible to keep you flying.  Remember to be aware of changes in your engine or events that could cause damage.  Pay attention to the way it sounds (blade rubbing), looks (metal or debris in oil), smells (oil burning) and feels (vibrations) along with watching the gages.  You may be able to detect a problem before some ”thing” happens to your engine.

Need to have a certified expert look at your PT6A engine? Founded in 1972, Covington Aircraft is a world-leading aircraft engine maintenance, repair and overhaul facility specializing in the PT6A turbine engine and R-985 and R-1340 radial engines. We are a Pratt & Whitney Canada certified Distributor and Designated Overhaul Facility (DDOF), and provide world-class corporate and agricultural aircraft service.

Request maintenance by visiting here >>>> http://www.covingtonaircraft.com/contact-us/request-maintenance 

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